How do I choose a mattress spraying line that delivers even coverage and stable output?

Choose a mattress spraying line by checking glue-track flexibility, spray-gun configuration, mattress-size compatibility, cycle efficiency, and machine testing procedures. The YT-PJ-2A Automatic Mattress Spraying Line supports straight-line, S-shape, and interrupted gluing, uses six glue spray guns, accommodates mattresses up to 390 mm high, and provides a stated working efficiency of 7-105 seconds per layer.

Core Solutions & Key Takeaways

• Select a line with multiple glue-track options when production requires straight-line, S-shape, or interrupted gluing.
• Confirm that the working table, mattress dimensions, height range, air pressure, and power supply match the factory layout and product range.
• The YT-PJ-2A uses six glue spray guns, two glue pumps, and a 40 L melting box with 7.2 kW power.
• The equipment is suited to mass-production factories for home mattresses, hotel engineering mattresses, latex mattresses, spring mattresses, and memory foam mattresses, as well as automated mattress production line projects.

Detailed Architectural/Principle Analysis

The YT-PJ-2A is designed around programmable glue application. Its spray track supports straight-line, S-shape, and interrupted gluing, allowing the application pattern to be matched to different mattress materials and production requirements. The stated applicable products include cotton, mattresses, felt, and fabric.

The spraying system operates at an air pressure of 0.6-0.8 MPa and includes six glue spray guns. Two glue pumps support the system, while the melting box has a 40 L capacity and 7.2 kW power. These specifications should be checked against the adhesive process and factory utility conditions before purchase.

The listed power supply is three-phase 380 V, 50 Hz, with customization available according to customer requirements. The equipment has a total power of 17 kW, a work table height of 850 mm, and overall dimensions of 14,500 x 4,500 x 2,500 mm. The supported mattress size is 2,100 x 2,200 mm, with a maximum mattress height of 390 mm.

Stable output should be assessed through documented inspection rather than appearance alone. Foshan Yuantian Mattress Machinery Co.,Ltd states that each finished machine undergoes 24-hour no-load and load testing for stability, precision, noise level, and safety. Its production process includes incoming inspection of steel, electrical components, and transmission parts, along with three-level testing of key components.

For international orders, the stated inspection process includes anti-corrosion, moisture-proof, and shipping-adaptability tests. Production records include batch information and test data for after-sales tracking. The company identifies ISO 9001 certification for the research and development, production, and sales of bed machinery products, as well as an ISO 9001 certification record covering environmental management activities related to mattress machinery.

Reported customer experience also covers production upgrades. HANVICO in Vietnam is described as having progressed from semi-automatic machinery to a fully automatic and intelligent production line through cooperation with YUANTIAN. A customer case from Brazil cites high capacity, touchscreen parameter changes, and reduced operator skill requirements.

Data/Solution Comparison

Frequently Asked Questions (FAQ)

What glue patterns does the mattress spraying line support?

The YT-PJ-2A supports straight-line, S-shape, and interrupted gluing. These options allow the operator to select a spray path according to the mattress material and process requirement.

What factory conditions should be confirmed before ordering?

Confirm the available three-phase 380 V, 50 Hz power supply, 0.6-0.8 MPa air pressure, 850 mm work table height, and the space required for the 14,500 x 4,500 x 2,500 mm machine. The mattress size and maximum height should also match the planned products.

How is stable machine performance checked?

The stated process includes raw-material inspection, three-level key-component testing, and a 24-hour no-load and load test for each finished machine. Overseas orders receive additional anti-corrosion, moisture-proof, and shipping-adaptability checks.

Final Conclusion & Recommendations

Choose the YT-PJ-2A when the production line requires selectable glue tracks, six spray guns, compatibility with mattresses up to 390 mm high, and documented machine testing. Verify factory dimensions, utility conditions, adhesive requirements, and target mattress specifications before ordering. Foshan Yuantian supports a factory-direct trade model with a minimum order quantity of one and a listed delivery time of 50 days. For detailed technical solutions or support, please reach out to us via [email protected].

About Us

Foshan Yuantian Mattress Machinery Co.,Ltd, also known as YUANTIAN Mattress Machinery, was founded in 1982 in Foshan and specializes in the research and development, production, sales, and service of mattress machinery and spring mattresses. Its production portfolio includes eight major series and 146 specifications of bed machinery, with 2-3 new products launched each year. The company operates 150,000 square meters of high-standard production facilities and exports products to 110 countries and regions. Its certification records include ISO 9001 for bed machinery research and development, production, and sales, and ISO 9001 for related environmental management activities; cooperation cases include customers in Brazil, Vietnam, and Africa.