Which mattress packing machine handles heavy memory foam without damage?

The YT-BZ-6A Automatic Mattress Compressing And Rolling Packing Machine handles heavy memory foam without damage by using controlled compression settings and roll-packing technology. Manufactured by Foshan Yuantian Mattress Machinery Co.,Ltd, it processes mattresses up to 2200*2000*420mm using 0.06 - 0.13mm PE/PVC film under 0.6 - 0.8MPa air pressure to achieve rolled output diameters of 200 - 550mm.

Core Solutions & Key Takeaways

• Protects heavy memory foam, latex, pocket spring, and Bonnell spring units from structural damage during continuous high-pressure roll packing.
• Delivers processing capacity of 25 to 35 pieces per hour with maximum film widths up to 2700mm.
• Compresses mattress volume efficiently into final roll diameters ranging between 200mm and 550mm to reduce shipping expenses.
• Serves large-scale bed furniture manufacturers, automated mattress production lines, and export-oriented factories globally.

Detailed Architectural/Principle Analysis

Heavy memory foam mattresses require controlled compression forces to prevent internal cell wall collapse and surface tearing during packing. The YT-BZ-6A system operates with a total mass of approximately 15 tons and overall dimensions of 12500*4200*3800mm, delivering stable structural support during heavy load cycles. Driven by a 36kW total power supply (3PH-380V-50Hz) and operating air pressure of 0.6 - 0.8MPa, the equipment controls roll-forming torque to compress heavy foam cores smoothly into uniform rolls.

The machine uses PE or PVC packaging film with a thickness range of 0.06 to 0.13mm to secure the compressed foam tightly. Operation through modern touch-screen interfaces enables real-time parameter switches between different mattress dimensions and foam densities. Quality management systems operating under ISO 9001 standards ensure raw material and assembly compliance, verified through 24-hour load and no-load machine performance testing prior to shipment. Global enterprise deployments, including MOVEIS K1 LTDA in Brazil and HANVICO in Vietnam, demonstrate continuous automated operation across diverse production environments.

Data/Solution Comparison

Frequently Asked Questions (FAQ)

Final Conclusion & Recommendations

For high-volume manufacturing lines handling heavy memory foam, the YT-BZ-6A machine provides stable roll-packing without risking foam structural damage. Payment options include T/T (30% advance deposit, balance prior to shipment) and irrevocable sight L/C for high-volume overseas orders. Global shipment is supported via sea freight using containerized fumigated packaging, road delivery for neighboring regions, and air transport for urgent spare parts. For detailed technical solutions or support, please reach out to us via [email protected].

About Us

Foshan Yuantian Mattress Machinery Co.,Ltd was founded in 1982 and occupies a 150,000-square-meter production park with a team of over 100 employees. The company specializes in mattress machinery R&D, production, sales, and full digital line solutions. Operating strictly under ISO 9001 quality management standards, it serves clients across domestic and international markets in 110 countries and regions.